Completion and handover to the customer a device that marks in a melt way the symbols „R“ or „L“ into a part of section produced from TPE material . The purpose of the device installation was to remove the subsequent manual operation of marking of sections. In total in each of three cutting devices per one left and per one right marking unites are installed. Marking is performed by a hot melt point that within one cutting cycle presses to the section. The hot melt point is mounted on a moving bed. The feed to the section provides a pneumatic cylinder. By a combination of pressure and point temperature the section is marked with symbols „R“ or „L“. Each of the three single-purpose cutting devices is fitted with a separate switch box. On the side of the switch box two PID regulators are mounted. The regulators show the required and actual temperatures. The regulation of temperature is adjustable within a range of 40 - 300 °C. The marking point itself is fitted with a heating cartridge with an output of 200 W.
It is designed for cutting PUR blocks. The saw sheet approaches the block quickly and automatically. The rear wall of the saw is movable and allows the block to be clamped. There is a rotating table in the lower frame of the machine. Minimum dimensions foam buns width 800 mm, height 1550 mm, depth 835 mm. Maximum dimensions foam buns width 1820 mm, height 3000 mm, depth 1750 mm. Bandsaw has a vertical axis of the wheel. The saw band has a speed of 17.5 m/s at 50Hz. Motor output of 2.2 kW. Speed is adjustable. The saw moves vertically from above – downwards. The saw has a lifting speed of 10 m/min at 50Hz. Motor output of 3.0 kW. Speed is adjustable. Rear, movable wall for depth adjustment. The maximum depth of the notch 200 mm. Adjustable range of 835 - 1750 mm from the blade saw. The foam buns is clamped to the back wall. The actuator is pneumatic. Control is manual. Lifting and rotating table. Manually rotating the foam bun in the machine. Founding foam buns into the machine - elevating technique. It is believed the manual handling of foam bun inside the machine. High-speed door Hörmann, type V 5015 SEL, width 2.5 m, height 3.5 m, with control box BK150FUEH. Covering - the entire machine is covered with polycarbonate panels.Covering - the entire machine is covered with polycarbonate panels. Line laser for marking the position of the cut, the type of 24V AC/DC - 5mW. Automatic or manual machine mode. Vacuum hose connected to the saw´a dust collection port. Electrical installations Supply voltage 400V, Power system TN-S 3F + PE protective and occupational N Maximum current 32A Nominal frequency 50 Hz Performance 14kW Supply voltage control circuit 230V/24V DC, system control circuits PELV Supply voltage control inputs 24V DC Control system Schneider M238 Air installation Unadjusted air 25 µm P max. 6 bar Pneumatic components Festo Filtration Type filtration bag filter PFV 2/2-630/2000 Total suction power 4 - 5000 m3/h The volume of bags 4 x 300 l Pipeline VZT ircular galvanized sk: I, SPIRO The level sensor (full) NIVELCO RLH-302-E
Mechanical RAMMER – its purpose is compaction of textile and plastic waste materials in a voluminous container. For compaction a combination of the rammer and a forklift is used. Using the forklift, the rammer is lifted up to the required height above the transport container and then let down on the waste material. This causes compaction of the material The steel construction consists of a frame with welded cover plates and sheet metal reinforcements. There are two covered openings in the lower part of the rammer used for eventual filling of the load. Recommended load – dry sand, maximum weight of 200 kg.